Universal production units for creams, ointments, lotions and liquids, or a complete semisolids plant.
SYSTEMS offers complete semi solid production plant starting form processing to secondary packaging.
Versatile process lines for the preparation of semi-solid products with viscosities greater than 100,000 mPa·s (cP).
Turnkey production plants for the cosmetic, pharmaceutical and food industries, including production vessels, accessories, such as melting and auxiliary tanks, as well as cleanrooms, utilities and air treatment system.
Through dynamic and continuous dialog with the client, our team of experts in chemical engineering and mechanical and electrical processes develop the perfect solution for each project.
We study personnel and product flows, as well as storage requirements to design the most versatile and cost-effective plant.
With the customized software designed by AIRPLAN you can automate recipes, record process variables, adjust dosing and manage the heating/cooling process with temperature control. Delivery with CE or UL markings and optional compliance with Title 21 CFR Part 11 Regulations.
Vessel designed to perform CIP (Clean-in-Place) cleaning: the recirculation system acts like a pump. Possibility of preparing the vessel for subsequent SIP cleaning (Sterilization-in-Place).
Integration of equipment control in a SCADA system for remote control and maintenance support.
SYSTEMS, thanks to his experience of more than years can offer to the customer complete line composed of:
– Tube filling and closing machines
– Cartoning machines
– Wrapping machines
The speeds varies according to the customers needs between 40 pieces per minute up to 200 pieces per minute. Our lines are used in cosmetic, pharmaceutical, chemical and food sectors.
Tube filling and closing machines for plastic, laminated or aluminum tubes. Different technical solutions are available thanks to experience grown during the years and in many cases under international patent.
Our tube filling and closing machines are equipped with:
– PLC Control panel & HMI with all the main functions
– Automatic tube loading from the tube magazine
– Automatic tube orientation
– Automatic filling with mechanical dosing system with dosage range between 3 and 250ml
– Diving nozzle for an accurate dosage of the bottom of the tube.
– Mechanical jaw closing system for aluminum tubes, with simple or double fold.
– Hot jaws for polythene, laminated and polyfoil tubes.
– Hot air sealing system for polythene, laminated and polyfoil tubes.
– Ultrasonic sealing system for polythene tubes
– Possibility to realize sagomated sealing system following ti Customer drawings such as round edge, curved seal, wave seal etc.
Horizontal cartoning machine with alternate movements able to case tubes, blister, and bottles.
Positive opening system with suction pads arm.
Product conveyor for cartons with toothed belt to increase the reliability and treat the product in a more delicate way.
Products introduction mechanic pusher.
Joint closing system or in alternative hot melt.
Quick change of size parts.
Different options available such :
– Leaflet insertion prefolded or
– Bar code reader
– Coding by ink or dry embossing coding
– Possibility to install a labelling machine
– Laser coding
Apart from this online wrapping machine can be synchronized at end of the cartoning machine as per customer’s requirement.