Semi-Solid Product Plant:



Universal production units for creams, ointments, lotions and liquids, or a complete semisolids plant.

SYSTEMS offers complete semi solid production plant starting form processing to secondary packaging.


Complete Semi-solid Process Plant:



Versatile process lines for the preparation of semi-solid products with viscosities greater than 100,000 mPa·s (cP).


Some unique features of our process Line:


  • Integrated solutions:

Turnkey production plants for the cosmetic, pharmaceutical and food industries, including production vessels, accessories, such as melting and auxiliary tanks, as well as cleanrooms, utilities and air treatment system.

  • Consulting:

Through dynamic and continuous dialog with the client, our team of experts in chemical engineering and mechanical and electrical processes develop the perfect solution for each project.

  • Conceptual design for optimal performance:

We study personnel and product flows, as well as storage requirements to design the most versatile and cost-effective plant.

  • Control system:

With the customized software designed by AIRPLAN you can automate recipes, record process variables, adjust dosing and manage the heating/cooling process with temperature control. Delivery with CE or UL markings and optional compliance with Title 21 CFR Part 11 Regulations.

  • Cleaning system:

Vessel designed to perform CIP (Clean-in-Place) cleaning: the recirculation system acts like a pump. Possibility of preparing the vessel for subsequent SIP cleaning (Sterilization-in-Place).

  • Optional Supervision System:

Integration of equipment control in a SCADA system for remote control and maintenance support.




  • Versatile vessels for the preparation of pastes, creams and liquids with viscosities greater than 100,000 mPa·s (cP).
  • Flexible usable volume. As a result of the vessel’s design, it’s possible to work with minimum volumes approximately ≥ 15% of the container volume.
  • High-tech. We work with state-of-the-art components from leading manufacturers.
  • Hygiene safety. Sanitary-design stirrers meeting ASME BPE standards that maintain seal tightness and vacuum conditions.
  • Easy loading. Operates under vacuum conditions, facilitating the loading of products inside and avoiding any entry of air during the production process.


Complete Semi-Solid Packaging Line:


SYSTEMS, thanks to his experience of more than years can offer to the customer complete line composed of:

   – Tube filling and closing machines
   – Cartoning machines
   – Wrapping machines

The speeds varies according to the customers needs between 40 pieces per minute up to 200 pieces per minute. Our lines are used in cosmetic, pharmaceutical, chemical and food sectors.


Tube Filling & Closing Machine:



Tube filling and closing machines for plastic, laminated or aluminum tubes. Different technical solutions are available thanks to experience grown during the years and in many cases under international patent.


Our tube filling and closing machines are equipped with:


– PLC Control panel & HMI with all the main functions

– Automatic tube loading from the tube magazine

– Automatic tube orientation

– Automatic filling with mechanical dosing system with dosage range between 3 and 250ml

– Diving nozzle for an accurate dosage of the bottom of the tube.

– Mechanical jaw closing system for aluminum tubes, with simple or double fold.

– Hot jaws for polythene, laminated and polyfoil tubes.

– Hot air sealing system for polythene, laminated and polyfoil tubes.

– Ultrasonic sealing system for polythene tubes

– Possibility to realize sagomated sealing system following ti Customer drawings such as round edge, curved seal, wave seal etc.


Cartoning machines:



Horizontal cartoning machine with alternate movements able to case tubes, blister, and bottles.

Positive opening system with suction pads arm.

Product conveyor for cartons with toothed belt to increase the reliability and treat the product in a more delicate way.

Products introduction mechanic pusher.

Joint closing system or in alternative hot melt.

Quick change of size parts.

Compact machine.


Different options available such :

– Leaflet insertion prefolded or

– Bar code reader

– Coding by ink or dry embossing coding

– Possibility to install a labelling machine

– Laser coding


Apart from this online wrapping machine can be synchronized at end of the cartoning machine as per customer’s requirement.